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    Case Study2013

    Westinghouse

    By Bill Keeley

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    The Challenge: Unifying a Fractured Safety Culture

    Following the Chernobyl disaster, the U.S. nuclear weapons complex faced immense pressure to overhaul its safety standards. The Westinghouse Waste Isolation Division, tasked with preparing the world's first deep-underground nuclear waste repository, was a microcosm of this challenge. The new general manager identified that the division didn't have one safety culture, but four distinct and often conflicting subcultures:

    • Bomb Subculture: Employees from Cold War production facilities who valued production over safety and were skeptical of formal procedures.
    • Commercial Nuclear Subculture: Professionals from power plants who were safety-oriented and valued formal training and procedures.
    • Navy Nuclear Subculture: Personnel from the U.S. Nuclear Navy who were also safety-focused but accustomed to secrecy.
    • Mining Subculture: Hourly workers from local mines who were production-oriented and accustomed to limited oversight.

    The mission was clear: meld these four groups into a single, unified culture that truly lived the motto "SAFETY FIRST!" This had to be done under intense regulatory scrutiny, public pressure, and a tight budget.

    A New Model for Change Management

    Recognizing the limitations of traditional, slow-moving, in-house change efforts, leadership adopted a new approach. They decided to "redraw the change management circle" by leveraging previously untapped resources.

    This new model involved:

    1. Leveraging Expertise: Tapping a core group of employees from the commercial nuclear subculture to lead the development of new safety programs.
    2. Adopting Best Practices: Borrowing and adapting change management tools and processes from world-class safety cultures outside the organization.
    3. Inclusive Participation: Involving departments, individuals, and tools not typically central to change efforts, such as employee communications and project management.

    The Assessment: Establishing a Cultural Baseline

    A thorough, multi-component assessment was conducted to identify safety knowledge gaps and establish a cultural baseline. This was not a top-down exercise; it was a massive, inclusive effort involving surveys, focus groups, employee knowledge testing, and safety audits. The process engaged every employee, signaling a significant shift and capturing their attention.

    The findings confirmed the existence of the four subcultures and provided the data needed to design a targeted intervention. This data was entered into a user-friendly tracking system to ensure it was used to guide the change effort.

    The Intervention: Building a Unified "Walk-the-Talk" Culture

    The design team, armed with assessment data, determined that the commercial nuclear culture was the model to emulate. The core of the intervention focused on training, communication, and leadership.

    Key Intervention Elements:

    • Mandatory, "No Exception" Training: A comprehensive safety training program was implemented for all employees, from new hires to the general manager. The program included general training, on-the-job training, and a 31-module self-study program for all managers. Passing examinations was required.
    • Constant Communication: Safety became the top agenda item in every meeting and was featured in every employee newsletter, report, and public statement. The message was reinforced on company-branded items like mugs and hats.
    • Leadership by Example: The general manager demonstrated his commitment through powerful symbolic acts. He personally took and passed the same safety exams as other employees, seating himself in the testing room alongside technicians and operators, a move that spread rapidly by word-of-mouth.
    • Employee Recognition: A robust awards program was instituted, but the most powerful tool was simple, sincere recognition from senior managers. The general manager regularly called out employees for their safety contributions during all-employee meetings.
    • Empowerment and Accountability: Employees were given the authority to stop any work they deemed unsafe. Compensation was linked to divisional safety performance, and a hotline was established for anonymous reporting of safety concerns.

    Results and Lasting Impact

    The change initiative was a definitive success. The division transformed its four subcultures into a single, high-performing safety culture.

    Measurable Outcomes:

    • Safety Record: OSHA lost-time injuries dropped dramatically, with the division achieving a three-million work-hour record with no lost time.
    • Cultural Shift: Audits and surveys confirmed that safety became the top priority, communication was open, and good safety practices were followed.
    • Awards and Recognition: The division became a leader in safety, earning the first Voluntary Protection Program (VPP) star status for a DOE contractor and numerous other national and state awards.
    • Mission Accomplishment: Having met all safety requirements, the facility opened successfully in 1999.

    Lessons Learned in Culture Change

    The Westinghouse case study provides several key lessons for any organization undergoing a major change initiative:

    1. Redraw the Leadership Circle: Involve more than just senior management and OD practitioners.
    2. Borrow from the Best: Adapt proven tools and practices, streamlining them to fit your resources.
    3. Track Your Data: Use a simple system to ensure assessment findings guide the intervention and evaluation.
    4. Leverage Symbolic Acts: An executive's symbolic participation is more powerful than memos or speeches.
    5. Recognize Contributions: Simple, sincere recognition from leaders is a powerful motivator for change.
    6. Stay the Course: Meaningful change takes time to implement, and the ultimate impact may take even longer to realize. '''

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